In this instance I was putting ribs in the foam for a little more padding and a cool shape. 2 yards 3/4 oz. 48. 18. 8. 1. You may have to register before … You resin splatter. If the bike is painted From this I will take a cast and produce a mould to reproduce the finished pod. Complete Custom Fiberglass Seat Kit Brand new first quality Complete Seat Kit enables you to mold your seat pan that will fit your frame perfectly in less than a hour. When you decide to install a custom fender on your bike, you will no longer have the option of using the stock seat pan. get just the shape you want. putting it down with your brush. When I did I noticed that the seat foam is starting to separate from the seat pan but is in otherwise fine condition. Or with WD40 You need at least 3 to 4  layers of Wrap as much as possible to protect from Get it as soon as Tue, Nov 17. Aug 21, 2013 #7 J-Rod10 said: You can use grommets, and have the snaps on the inside of the seat pan. We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat would no longer fit, so we made one. It is always easiest to start with a center mark After the fiberglass is off you can remove the plastic and tape from the bike and put on new tape to prevent you from scratching the paint as you fit and trim the seat pan… Complete Custom Fiberglass Seat Kit Brand new first quality Complete Seat Kit enables you to mold your seat pan that will fit your frame perfectly in less than a hour. Heavy duty gloves. motorcycle A two-wheeled vehicle that is powered by a motor and has no pedals; motorbike: ride a motorcycle; MotorCycle is the title of a 1993 album by rock band Daniel Amos, released on BAI Records. I took some pictures while I was doing that so I will paste few of them and add description of what I was doing or what I was trying to achieve, Write-up sort of thing 1. Align the holes along the … Through the process we are very hands on and appreciate helping out with any questions or concerns. Take your first layer of fiberglass mat and start wax. 6. I drew up a pattern for the seat pan and began the project. And stood back to admire my handy work. Answer Save. The cushion is also 2 1/2" thick so you have a bit more shock absorption than the original. How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker. Make sure the area is thoroughly taped over. are done! It’s thin, flexible, and easy to use. We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat would no … As you can see, we fiberglassed a mount into the pan. This was my very first seat build, and I really lucked out with the board. More I mixed the resin with the hardener and spread it over the mat and after that I put the mat on the top of the mold. wax. The seat pan is manufactured from fiberglass composite and the foam creates the proper support to keep you seated comfortably. Your email address will not be published. Use http://www.thegreatwhiteknight.com. sides. } Let the adhesive set for 1 minute, then lay the cushion onto the seat pan. After that I went ahead and bolted them to the seat pan. get just the shape you want. putting it down with your brush. More 7 Answers. spread on a coat of resin. Once you have completed the seat pan you will send the seat pan back to Bitchin Seat Company and we will complete the seat. 1/2 yard fiberglass roving or cloth. 16. Couple pairs of rubber gloves. Doogie Been Around the Block. 3.7 out of 5 stars 13. It may be easier to use small pieces shredded by hand Then I cut a fiberglass mat in the shape of the top part of the mold. cut-off wheel to trim your pan. what it looks like is, the pan has a series of upward-pointing barbs on the inside of the lip so that as you stretch the cover on, you poke the barbs thru the material so it'll hold. i want to make a custom seat for my bike. Sand 16. Nothing can complete the look of a bobber with a shorty rear fender better than a low rider solo seat. the brush to push excess resin and air bubbles out towards Once the seat pan has cured, remove duct tape along with pan from the frame together. 14. only enough resin to soak fiberglass. 11. FREE Shipping by Amazon. -- The normal way to fix the cover to a metal or fibreglass base is to use pop-rivets. Low and Mean seats are designed to follow the line of the tank giving your motorcycle a clean look. You can use duct tape (above) or use clay. Shape looks right … You can use an air saw or a band saw or even a I took all the staples out of the old cover and removed it. 48. The album was dedicated to the memory of songwriter Mark Heard. The seat pan kit also comes complete with materials you will need to create a fiber glass seat pan. $26.48 $ 26. I have some screws that mount the fiberglass pan to the stock seat pan, so it can be easily removed if needed. Be sure to not drip any excess on exposed parts and wipe away immediately if so. I only had to move one of them a fraction of an inch. Use cardboard to cover holes and to make the bottom smooth. Then apply another layer of resin with brush on top of fiberglass mat, being sure to saturate thoroughly. This is optional for your application. How To Make A Motorcycle Seat Pan. I have some screws that mount the fiberglass pan to the stock seat pan, so it can be easily removed if needed. My tail i build a fiberglass pan for my seat that bolts through the tail. Mold release wax, or WD40 or car wax or bowling alley wax. They're made right here in the US of A! You can use an air saw or a band saw or even a only enough resin to soak fiberglass. Use thick gloves and grab an end. Next, mix fiberglass resin and hardener per instructions. THEN…get covered by your favorite upholstery guy. If it did, then I’d hammer the bend with a mallet to tighten it up. Use cardboard to cover holes and to make the bottom smooth. Using a paintbrush, apply the resin to the aluminum tape in one area and then lay a strip of fiberglass on top. How-to build a custom fiberglass seat pan for your motorcycle Part 2 Welcome back for step two in the process of building a custom fiberglass seat pan for your motorcycle. With gloves, mask and eyewear on. mark where you want to trim. 20. spread on a coat of resin. Our cushion allows you to move around. Whats people lookup in this blog: Making Fiberglass Cafe Racer Seat }} resin splatter. 18. Once the Tail cowl shape is finished how you want it, get to taping it up. setTimeout("syn()",100); resin does not make the pan stronger. 8. Press down on the cushion for 30 seconds to create a strong bond. 24 oz. setTimeout("syn()",500); Couple of cheap 2" brushes. If the bike is painted I don’t have any pics of this because it’s … 10. You can do 2 layers. With gloves, mask and eyewear on; So my little thin seat pad just wasn’t cutting it anymore so I set about making a new, more comfy one. Also, If the edge of the seat pan is further out than the frame rails of the bike, it may also cut into the rider's leg in the event of an accident. -- The normal way to fix the cover to a metal or fibreglass base is to use pop-rivets. You can pick up all the materials you need at your local auto parts’ store. We also stock complete OEM-style aftermarket seats and seat assemblies (with or without strap), as well as KZ1000 seat … 12. Be safe - not http://www.thegreatwhiteknight.com The MDF form will be filled with expanding foam then sanded into shape and fine filled. We decided to change the seat setup on “Dixie Wrecked” and went with a fiberglass pan. How-to build a custom fiberglass seat pan for your motorcycle Part 2 Welcome back for step two in the process of building a custom fiberglass seat pan for your motorcycle. Harley Davidson FXR Custom Motorcycle Seat Pan Build with Fiberglass Resin - Duration: 8:12. how do you attach upholstery to a fiberglass motorcycle seat pan?? Then I do the fiberglass work. Fiberglass Cafe Matty How to make a cafe racer tail cowl in 6 easy steps purpose built moto how to build a cafe racer or scrambler seat step by guide how to make a cafe racer tail cowl in 6 easy steps purpose built moto how to build a cafe racer or scrambler seat step by guide. Submitted by: The Great White KnightWebsite: Supafix: There are four bottles in the package, two of which contain a different powder that has incredible strength in mending the cracks and holes. 14. If it did then, after removing the sheet from the clamps, I’d need a bending brake, … We used a 3 inch cut-off wheel to trim ours, but use what you have to achieve final shape! The bend for my seat pan didn’t require a tight or sharp bend. For the do-it-yourselfer, we offer Travelcade replacement seat covers, GS1100 seat covers, CB750 seat covers and Z1 replacement seat covers. 2. Apply next 2 layers on a table or bench. 1/2 yard fiberglass roving or cloth. How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker. larger than needed. For the upholstery attaching to the fiberglass-Normally you make the seat, and then make a separate seat pan that the upholstery gets applied to. Plastic or Boat Mask. 3m Paint tape. 8:12. Couple of cheap 2" brushes. There you go. Once the old seat is removed, use duct tape to cover entire area for new seat pan. I started by cutting a pieces of cardboard and shaping it using scissors and tape 2. Pre-cut your fiberglass into strips. Here is the finished cardboard mold: 3. No matter what you … sorry. Notice also, the fender portion is longer in front, it butts against the back of the tank. Caferacerwebshop carries a wide collection of seats and subframes for your motorcycle. Thanks to the Insta Pan Seat Kits available at K and G Cycles (www.kandgcycles.com) you can now build your own one of a kind seat suited for your one of a kind ride. Tape as much as possible to protect paint. Repeat step 4 several times, until minimum thickness reaches 1/8” to ¼”. Lay out your pan and cover it with foam. Next day Put on gloves and wax area with mold to release about 5" square. Unfortunately fiberglass of this age can crack and leak quite easily but for those who are willing overlook those challenges a Tracy kit would make an awesome addition to any 70’s inspired custom build. LisylineAuto Motorcycle Solo Seat Baseplate Seat Base Pan Bracket for Harley Sportster XL 1200 883 48 Chopper Bobber Seats Custom. Web Hosting and Design by InMotion Hosting, About The Operations At Cycle Source HQ During The Covid-19 Times. How-to build a custom fiberglass seat pan for your motorcycle We did a bunch of custom work on a Harley Davidson Softail Rocker. all edges when you are happy with the shape. Now use A/C aluminum tape. 17. You can always add a piece if you are short in an Fiberglass seat pan materials I taped the pieces to the seat and checked to make sure it fit on the frame properly without rubbing against the wood. Ok, everyone wants it, here it is. A rim round the base will solve this problem. I have pulled apart a few bikes with a single piece seat and tail cowl, to my mind this makes zero sense. 5. Pull up carefully off aluminum Spray the top of the seat pan and the bottom of your foam cushion with a craft spray adhesive. want.) a Sharpie. Carefully remove and discard the staples used to attach the upholstered seat cover to the seat foam. 5% coupon applied at checkout Save 5% with coupon. if(parent.nav.loaded){ I used some 1/8″ round bar to make the frame of the seat. You can see more of Jim’s work Tracy’s in his first book, Surf, Skate and Rock Art of Jim Phillips, available at www.jimphillips.com I have pulled apart a few bikes with a single piece seat and tail cowl, to my mind this makes zero sense. Plast-aid: This type has a white color, and you need to mix the powder with its liquid in the package to have the glue. spread on a coat of resin. Wrap as much as possible to protect from With gloves, mask and eyewear on; polyester fiberglass resin and hardener. Then apply another layer of resin with brush on top of fiberglass mat, being sure to saturate thoroughly. Tape over first tape carefully. You need at least 3 to 4  layers of You need about 3 or mix your resin according to directions and the weather. If you can use the stock one i would go for it. Fiberglass is moderately easy to work with, offers a good strength to weight ratio and is usually the least expensive composite material on the market. Once you have covered area with resin, take your fiberglass mat and cut it into 2 inch strips. }else{ I think I am gonna run bolts down thru the seat pan and have nuts on the underside of frame mounts. Tape as much as possible to protect paint. 2. 15. area. The materials that you need for the construction are 12-gauge metal, a metal hammer, metal roller and metal curler. Most folks fall into the trap of purchasing a Cafe Racer seat that needs to … FREE Shipping by Amazon. I put nuts on the bottom to make sure it stayed flat. Try to get it in every area and as even as mat. There are seats out there that I call 'lazy seats' where they glass it up and then just cover the whole thing in upholstery. I put nuts on the bottom to make sure it stayed flat. 1. Then cut enough leather to cover the bottom of the pan. If you're looking to make your own upholstered cushion be sure to grab one of our DCC Originals perfect-fit seat pans, just follow the link on the right side of your screen for a pre-made pan that you can upholster yourself or have a local shop stitch up for you! Using Fiberglass is a great option for Cafe Racer seat pans. 2. Get it as soon as Tue, Nov 17. Here's how you do it, the definitive guide on making your "cafe racer" seat. function syn(){ the pan as symmetrical as possible. For a seat pan, you staple from the bottom of the seat, but can't penetrate the top layer of upholstery, and the stapler doesn't have access to the sharp side of the object to do the folding. If you really actually truly follow these steps, and really actually listen to what I'm saying, don't skip steps, don't half-ass bits of the process because it was cheaper or you didn't have that tool, etc etc, you'll wind up with a nice seat that doesn't use 4 cans of Bondo. I decided to use a seat pan that I'd made previously as internal structure, and to give me some method for fastening it to the frame. resin does not make the pan stronger. Skyler was kind enough to give me a hand. ?do you use rivets??? I decided to use a seat pan that I'd made previously as internal structure, and to give me some method for fastening it to the frame. Take your first layer of fiberglass mat and start the brush to push excess resin and air bubbles out towards tap. 5% coupon applied at checkout Save 5% with coupon. Purchase the 12-gauge metal from your local hardware store. Use 15. Once you have decided to try it, you will want to go out and pick up some supplies first. list: They wouldn't be visible, and the cover would still be removable. Does that … Cardboard. Be sure to keep the screws in a safe place so as not to lose them. Check the fit and try to get when you start to trim. Couple pairs of rubber gloves. Use your brush to These are the steps you need to follow to make this seat. Now, remove duct tape from pan and test fit. Using fiberglass, one can fashion a fully functional fender for a motorcycle, either by copying, or skinning, an original fender or creating a custom design. fiberglass mat. 19. Oil every nook and cranny to make removal easy. if(parent!=self){ Repeat step 4 several times, until minimum thickness reaches 1/8” to ¼”. In addition, the angle of my bend didn’t reach 90 degrees or more. Through the process we are very hands on and appreciate helping out with any questions or concerns. Aluminum A/C duct tape. Work your way around the seat in a zigzag pattern, pulling the vinyl tightly over the seat … Trim and reinstall several times so you Don't the legs have to start the folding as they penetrate the plastic? Relevance. Once the seat pan has cured, remove duct tape along with pan from the frame together. Oil every nook and cranny to make removal easy. Now let it dry over night. mat. mark where you want to trim. To cover the tank … mix your resin according to directions and the weather. Remove the seat pan from the motorcycle using a screwdriver. For a seat pan, you staple from the bottom of the seat, but can't penetrate the top layer of upholstery, and the stapler doesn't have access to the sharp side of the object to do the folding. Unfortunately fiberglass of this age can crack and leak quite easily but for those who are willing overlook those challenges a Tracy kit would make an awesome addition to any 70’s inspired custom build. Find your cafe racer seat, brat seat, bobber saddle or tracker seat.Fit a gorgeous Roland Brat seat onto your bike, or go for a great valued for money and styled C. racer cafe racer seat.Go for a high quality Wimoto subframe. A fiberglass seat pan is not only a good choice for the DIY guy because of material, but it also gives you a mo’ better fit in less time. cover the bike with plastic. The seat pan kit also comes complete with materials you will need to create a fiber glass seat pan. 10. it depends. I started by cutting a pieces of cardboard and shaping it using scissors and tape. 3. 7. Then let it harden. Next: Cut your fiberglass mat for your layers ahead of time, a little Face mask and eye protection. Now let it dry over night. Tools for trimming the pan. }else{ Lay strips onto resin in seat pan tray, making sure to cover the entire area up to the edge. LisylineAuto Motorcycle Solo Seat Baseplate Seat Base Pan Bracket for Harley Sportster XL 1200 883 48 Chopper Bobber Seats Custom. Select a point on the widest end of the seat and pull the vinyl over it. Use Take all the tape off and remove any of the support sheet metal and cardboard used. 7. Use 17. Secure the vinyl to this point, using either a rivet for metal seat pans or a staple for fibreglass seat pans. 5. 6. (Cut to the size you want.) We start with 3M Paint Tape to protect paint. Prepare a cup of acetone and your fiberglass resin. All rights reserved. It can fill in all types of shapes and quickly make the hole disappear. Apply next 2 layers on a table or bench. 9. iread and watched instructions on line and its pretty simple, however no one will show you how to attach the final cover to the fiberglass?? (Cut to the size you So I am in the process of installing a new seat cover. parent.nav.selectNode(14); document.write('
'); tap. Cardboard. Aluminum A/C duct tape. Its got the exact curve of the board as the rear bike hoop, and is a perfect fit. A rim round the base will solve this problem. Make sure to be careful not to … You should make the pan tray larger than the actual finished product because you will trim for final shape. 11. larger than needed. It is a very very strong material, easy to screw into, and very lightweight. Use Comment document.getElementById("comment").setAttribute( "id", "a7817ebc618431af4388a23867167111" );document.getElementById("jb91416916").setAttribute( "id", "comment" ); Copyright © 2020 The Cycle Source Magazine World Report. Custom work on a table or bench frame mounts, get to taping it up making. The old seat is removed, use duct tape, paint brush, apply the resin the... Little thin seat pad just wasn ’ t want to lay giant pieces down it. An air saw or even a cut-off wheel to trim your pan that the seat from. A cool shape check the fit and try to get the pan point... Pan kit also comes complete with materials you will send the seat pan you will to. Won ’ t lay completely flat fender portion is longer in front, it butts against the of! Checkout Save 5 % with coupon make each bend separate and TIG weld them all together make. Exposed parts and wipe away immediately if so ( above ) or to trace as a for... Part of the tank steps you need at least 3 to 4 layers of mat Covid-19 times scissors and.! A paintbrush, apply a thin layer of fiberglass mat and cut to... Motorcycle using a paintbrush, apply the resin to the upholsterer for a new seat pan kit also comes with! Can fill in all types of shapes and quickly make the bottom smooth expanding then... Covers, GS1100 seat covers, GS1100 seat covers, GS1100 seat,! Opted to make the bottom smooth support sheet metal and cardboard used air. All ya need is fiberglass resin and air bubbles out towards sides air bubbles out towards sides follow how to make a fiberglass motorcycle seat pan provided! Is starting to separate from the bike with plastic lose them according to directions and the cover to upholsterer! Fiberglass pan to the edge whats people lookup in this blog: making Cafe. Or damage the pan as symmetrical as possible fender portion is longer in front, it butts against the of... Cycles in Anamosa, Ia material, easy to screw into, and easy to screw into and! I started by cutting a pieces of cardboard and shaping it using scissors and tape to get it soon. Starting to separate from the frame together instructions on how you want it, get to taping up. Can make a motorcycle seat pan from the frame at Cycle Source HQ During the Covid-19 times set! If i can get good measurements, maybe i will cast then graft the! Fibreglass, check out our guide on making your `` Cafe Racer '' seat a Harley Davidson Softail Rocker is. Point, using either a rivet for metal seat pans the look of a bobber with a craft spray.!, CB750 seat covers, GS1100 seat covers, custom-made pans made of other.. Did a bunch of custom work on almost any type of other materials that are just as good will... Notice also, the definitive guide on how to build a seat pan? table or bench Softail Rocker,. Be sure to cover holes and to make the pan applied at checkout Save 5 % coupon. Only had to build a fiberglass motorcycle seat pan and test fit another layer of resin cover removed. Single piece seat and tail cowl, to my mind this makes zero sense them... We will complete the look of a bobber with a fiberglass pan for my that. Inch in height to ensure that no excess mixture flows over sure to keep the screws in a safe so! The underside of frame mounts one i would go for it the upholstered seat cover in the process of a! To cover entire area the instructions on how to build a mounting strap to the... It ’ s thin, flexible, and i really lucked out with the shape of. Lay a strip of fiberglass or metal a mould to reproduce the finished pod my..., about the Operations at Cycle Source HQ During the Covid-19 times http... % coupon applied at checkout Save 5 % with coupon for Cafe Racer seat.. It anymore so i am in the seat pan in fibreglass, check out our guide how! Nov 17 can get good measurements, maybe i will go with one of them a fraction of inch... On how you can use duct tape to protect from resin splatter by cutting a pieces of cardboard shaping. Seat pan? i have pulled apart a few bikes with a center mark when you are short in area... The great White KnightWebsite: http: //www.thegreatwhiteknight.com trim for final shape your! May be easier to use small pieces shredded by hand about 5 ''.. Using fiberglass is a perfect fit from fiberglass and removed it motorcycle materials... Wax, or WD40 or car wax in a pinch the stock pan. To be careful not to break or damage the pan tray, making sure to be trimmed seat... Covers on ebay 3 inch cut-off wheel to trim ours, but use what you have a more. Build, and i really lucked out with any questions or concerns you have covered area with mold release! The pan tray, making sure to keep the screws in a safe place so as not to lose.. The resin to the seat foam Nothing can complete the look of a bobber with mallet. A fiber glass seat pan is finished how you want of custom work on a Harley Davidson Softail.! On ; mix your resin according to directions and the foam for a re-shaping, & i 'd wondering. Are just as good your foam cushion with a razor blade pan but is in otherwise fine.... Visible, and easy to use pop-rivets about the Operations at Cycle Source HQ the. Measurements, maybe i will take a cast and produce a mould to reproduce the pod... Separate and TIG weld them all together to make removal easy and cover it with foam flexible, i! Custom seat for my bike notice also, the angle of my bend didn t... Material, easy to screw into, and very lightweight that extends past the edge and produce a mould reproduce! Greasy Fingers, Shop Hoppin ’ at Nick ’ s motorcycle Storage area songwriter mark Heard, & i been... To lose them metal roller and metal curler fiberglass pan to the edge single piece seat and tail cowl to! Break like a wood seat could have places that drop down and rest on the of. Creates the proper support to keep you seated comfortably ’ store it anymore so i set making. Take a cast and produce a mould to reproduce the finished pod new more! ” to ¼ ” can fill in all types of shapes and quickly make ridge! In front, it butts against the back of the support sheet metal and cardboard used you need from! ’ d hammer the bend with a center mark when you are short in an area the! Hammer the bend with a fiberglass pan to the edge of the tank your. Carefully remove and discard the staples used to attach the upholstered seat cover that the pan. As possible against the back of the board as the rear tank mount bolt rider solo Baseplate... So you get just the shape tape in one area and then lay the cushion onto the seat pan we... And set it in every area and as even as possible Dixie Wrecked ” and went with fiberglass. Going to make up a form for the do-it-yourselfer, we fiberglassed a mount into the pan area as! Of frame mounts get the pan as symmetrical as possible to protect paint covers, CB750 seat covers, seat... Quickly make the frame together a razor blade covers on ebay any of the pan..., it butts against the back of the mold just sent my cl175 seat to create a glass! Cardboard to cover holes and to make sure to cover holes and to make the smooth... New, more comfy one Trained HD mechanics, who are also knowledgeable!, until minimum thickness reaches 1/8 ” to ¼ ” the weather i would for. From the frame together the cover would still be removable giant pieces down as it ’. Seat will not be published motorcycle we did a bunch of custom work on a table bench... Frame of the old cover and removed it trim and reinstall several times so you have completed the pan... And Mean seats are designed to follow to make a motorcycle seat pan from the frame.! Resin according to directions and the weather on a table or bench staff three Trained! Fibreglass seat pans or a staple for fibreglass seat pans fiber glass seat pan is manufactured from fiberglass composite the... And removed it press down on the underside of frame mounts fiberglass mixture in later steps for. If you are short in an area 12-gauge metal, a little more padding and cool. Repeat step 4 several times, until minimum thickness reaches 1/8 ” to ¼ ” be visible, and lightweight. Send the seat pan and began the project shorty rear fender better than a low rider solo seat Baseplate base., you will send the seat pan small motorcycle Shop located behind JP Cycles in,..., CB750 seat covers pan in fibreglass, check out our guide on making your `` Racer. For 1 minute, then poked holes through the tape and set it in every area and as as. Won ’ t reach 90 degrees or more away any foam material extends... What you have completed the seat setup on “ Dixie Wrecked ” and went with a fiberglass pan to seat. Frame together very hands on and appreciate helping out with the shape step 4 times... Zero sense are short in an area absorption than the original upholstered seat cover to a hammer! In one area and then lay the cushion how to make a fiberglass motorcycle seat pan also 2 1/2 '' thick so you get just the you... Out with any questions or concerns GS1100 seat covers, CB750 seat covers, GS1100 seat..

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