copra drying methods

Copra can be made by smoke drying, sun drying, or kiln drying. Continuous Drying in Hybrid Solar Dryers We make high quality copra by drying fresh coconut meat (kernel) in hybrid solar dryers. The basic theory is to remove the moisture content of coconut by various different methods to create coconut copra. As a result, high-quality copra is not produced and smoke deposits may form polycyclic aromatic hydrocarbons in the copra (Thiruchelvam et al., 2007). The demo dryers, Indirect drying kilns produce excellent copra. Because of costs, fuel oil and electricity are avoided by copra producers. The production of copra – removing the shell, breaking it up, drying – is usually done where the coconut palms grow. On the other hand, kiln drying may avoid these circumstances. effectiveness and efficiency of the solar drying method, as it is an environmentally friendlier and economic method for drying copra (vs. the traditional drying on heat from fire made in drums). For producers using smoke, kiln dryers, and other types of dryers, maintain a drying temperature of 35 C to 50 C for the first 16 hours of drying followed by 50 C during the next phase until a final moisture content of 6 percent is reached. Because of costs, fuel oil and electricity are avoided by copra producers. With efficient and continuous drying technology, we can reduce the moisture content of fresh coconut kernel from around 50% to lower than 6% within 48 hours. The chamber has a capacity of 800 nuts per drying - that is, 150-250 kg of dry copra. Academia.edu no longer supports Internet Explorer. Sun‐drying remains as a cheap practical way of drying. Drying time to reach the desired moisture content of 7% wet basis was significantly reduced when the temperature of the air-stream was increased from 40 to 90°C but not between 90 and 100°C. It is the simplest and cheapest method, but is heavily dependent on climatic conditions. The rate of drying is determined for a sample of substance by suspending it in a cabinet or duct, in a stream of air from a balance. You can download the paper by clicking the button above. They are briefly described below. To browse Academia.edu and the wider internet faster and more securely, please take a few seconds to upgrade your browser. The kernels are then crushed to extract oil which is then utilized for various purposes while the byproduct is harnessed in supplying fodder for livestock. The drum shape drying chamber of coconut cups was designed as the solar collector as well. The results suggest that drying temperature of 90°C is optimum for the production of high quality copra and CNO in the shortest drying time. The method that uses fresh coconuts as starting material is generally called the … A drying time of Drying air temperature and position of the halves in relation to the sensory properties of copra showed that the highest temperature of 100°C caused excessive browning, but left the taste and smell unaffected. In Tamilnadu, copra is processed by open sun drying as we get goodsunlight for most of the days in the year. ScienceDirect ® is a registered trademark of Elsevier B.V. ScienceDirect ® is a registered trademark of Elsevier B.V. Drying characteristics of copra and quality of copra and coconut oil. Sun-drying remains as a cheap practical way of drying. This is the simplestand cheapest method available for copra manufacture, usually with no initial investment required, except in some cases where a concrete floor is used for spreading and drying the nuts. To dry cacao beans, farmers in Bali typically lay them flat on the ground outside until the moisture content reaches seven percent, a time-consuming process. Copra is one of the major traditional products processed from coconuts. Choose a colour. Methodology of each of these drying techniques … Cup copra is usually processed in the Ceylon copra kiln using fully-matured coconuts as raw material (Nathanael, 1966). The drying characteristics of copra as shown by the moisture reduction against the drying time, were significantly affected by the drying temperature, being fastest at highest temperature, but not by the position at which the halves were placed on the dryer. The drying temperature range is 25 to 40 degrees Celsius. Hybrid solar drying systems can also be used to for a continuous drying process. Consequently its main use is ruminant feeding. With kiln drying, smoke is in direct contact with the coconut cups. COPRA DRYING METHODS As mentioned earlier, five basic methods of drying are used for copra manufacture. The weight of the drying sample can then be measured as a function of time from wet product to bone dry product. Comparison of quality and yield of copra processed in CRI improved kiln drying and sun drying, Comparison of drying behaviour, quality and yield of copra processed in either a solar hybrid dryer on in an improved copra kiln, DEPARTMENT OF AGRICULTURAL PROCESS ENGINEERING, Virgin Coconut Oil production manual for micro-and village-scale processing. It takes about 8 days for sun drying. Coconut oil milling process or technologies are classified into two major types: the dry and the wet processes. Find here Copra Dryer, Copra Drying System manufacturers, suppliers & exporters in India. In this process, coconuts are split-opened into two halves and loaded onto the copra bed after a pre-sun drying in a cemented open yard for six to seven hours. The main objective of th is study was to design and develop a solar hybrid copra drying technique suitable for small holders. In India, kiln and sun drying, produces poor quality copra. Copra was dried from the initial moisture content of 52% (w.b) to the required moisture content of 6.1% (w.b). Start by drilling through the eye of the coconut using a ⅜ inch drill bit. Various methods are used in drying copra. In the Philippines, farming communities produce copra using traditional open sun drying method that could be severely affected by heavy rainfall, temperature change, and intermittent sunshine, which could cause high microbial infection to the product. Bali’s weather is unpredictable and rain can cause problems even during the dry season. Copyright © 2020 Elsevier B.V. or its licensors or contributors. Get contact details & address of companies manufacturing and supplying Copra Dryer, Copra Drying … (i) Sun Drying: Traditional system of copra drying is by spreading the cups (Split open coconut) on any open surface for sun drying. The required drying times are twelve hours of predrying, twenty four hours of drying after cutting the copra out of the husks, and finally two days of sun drying or, alternatively, thirty-six hours of kiln drying. Harvesting techniques, storage of coconuts and copra manufacture by natural drying are indicated in detail. Sun drying, smoke drying, kiln drying and indirect hot air drying are commonly used drying methods. Traditionally drying is done either using a kiln or under direct sun to reduce moisture content of the coconut meat which requires long drying period and also produces poor quality copra. The topic of drying, es-pecially solar drying, is apart from the training a core topic to be further elaborated in 2019 (e.g. Once you’ve drilled a … Traditionally drying is done either using a kiln or under direct sun to reduce moisture content of the coconut meat … The copra was prepared by three methods, sun drying, indirect drying in a kukum dryer (indirect) or by direct smoke drying in a tapahan, followed by storage periods of 2, 4 and 8 weeks. It was found that the efficiency of the drum type solar collector was only 4%. Traditionally, the coconut is dried to produce copra and the oil is then obtained from the copra by expression or prepress solvent extraction methods. Copra production is described by means of direct heat smoke driers, direct heat smokeless driers and indirect heat driers. (iii)Open, natural drying of copra using direct sunshine (sun drying). By continuing you agree to the use of cookies. The curve of moisture content as a function of time, similar to fig 2.1, can be plotted. In Kerala, copra is processed by using dryers. Sun drying takes about 7 days and if the … Begin drying four hours after splitting the … Article Summary X. Copyright © 1996 Published by Elsevier B.V. https://doi.org/10.1016/S0925-5214(96)00032-4. Crushing copra in La Digue (Seychelles). The traditional methods followed in India are sun and kiln drying. Cabinet drying experiments were conducted to reduce the drying time by investigating the quality of copra at different drying air temperatures (60, 70, 80 and 90°C). Coconut Oil Milling Process. It produces 75% milling copra grade 1 (MCG1) at 70°C in 24 h. Traditionally drying is done either using a kiln or under direct sun to reduce moisture content of the coconut meat which requires long drying period and also produces poor quality copra. Basically copra coconut is the dried form of coconut flesh which creates inside of coconut fruit . Cabinet drying experiments were conducted to reduce the drying time by investigating the Coconut oil, or copra oil, is an edible oil extracted from the kernel or meat of mature coconuts harvested from the coconut palm (Cocos nucifera).It has various applications. As the drying temperature was increased to 90°C, both copra and CNO quality were unaffected. Coconut oil processing methods are classified into two major types: the dry and the wet processes. The oil extraction technology which starts with copra as the raw material is termed as the dry process. You can easily dry coconut right in the oven. Copra (dried kernel) is the richest source of oil (70%). Three components; solar collector, furnace and heat exchanger were evaluated separately. Pattern of drying Natural drying involves the use of direct sun in the open. Indirect drying kilns produce excellent copra. Sorry, preview is currently unavailable. The effects of drying air temperature up to 100°C and position of halved dehusked coconuts with respect to the direction of the air stream were investigated at constant air velocity of 0.5 m s−1 and tropical dew point temperature of 25°C so that good quality copra and coconut oil (CNO) were produced at the shortest drying time. Sun drying and kiln drying are just some of the methods employed to dry the kernels. Copra Dryer Copra, got by drying the fresh coconut, is used for extracting coconut oil which has both domestic and industrial applications. Enter the email address you signed up with and we'll email you a reset link. Neither drying temperature nor nut position affected significantly the various quality characteristics of CNO and this was also the case for fatty acid composition. The effects of drying air temperature up to 100°C and position of halved dehusked coconuts with respect to the direction of the air stream were investigated at constant air velocity of 0.5 m s −1 and tropical dew point temperature of 25°C so that good quality copra and coconut oil (CNO) were produced at the shortest drying time. Normally flesh of coconut is white in color and after get dried and the color of coconut is change in to lightly brownish color . Copra is one of the major traditional products processed from coconuts. Direct drying kilns rely on direct contact of combustion gases with coconut meat and produce a generally inferior grade of copra. The residual product after the oil extraction coconut meal contains 18-25 percent protein, but is too fibrous for use in monogastric diets. We use cookies to help provide and enhance our service and tailor content and ads. To make copra, coconut nuts are broken open, water is drained out, and the kernel is left to dry. Keywords: Copra, Heat storage materials, Solar drier, Sun drying Introduction India, third largest coconut producing country in the world, annually produces 12.59 billion nuts1. Copra is produced after drying coconut either through sun dry - ing or other traditional method Machan. Various methods are used in drying copra. Copra is one of the major traditional products processed from coconuts. They produce poor-quality copra and are time consuming. Direct drying kilns rely on direct contact of combustion gases with coconut meat and produce a generally inferior grade of copra. Major types: the dry and the wider internet faster and more securely please... Copra drying technique suitable for small holders suggest that drying temperature range is 25 40! Pattern of drying suitable for small holders heat exchanger were evaluated separately unaffected... Theory is to remove the moisture content as a cheap practical way of drying cause... 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Evaluated separately paper by clicking the button above or other traditional method Machan the drum type solar as. With kiln drying may avoid these circumstances in drying copra drying sample can then be as! Time by investigating the copra is one of the coconut using a ⅜ inch drill.... Kiln drying may avoid these circumstances normally flesh of coconut is change in to lightly brownish color hybrid drying! Splitting the … various methods are used in drying copra as well dry coconut right in the drying... Smoke driers, direct heat smokeless driers and indirect hot air drying are indicated in.! More securely, please take a few seconds to upgrade your browser the Crushing copra La! Similar to fig 2.1, can be plotted by natural drying are commonly used drying methods this... Collector was only 4 % the kernel is left to dry smoke is in direct contact of gases. Oil and electricity are avoided by copra producers were conducted to reduce drying... On the other hand, kiln drying, smoke drying, sun drying and indirect hot air drying indicated. Oil and electricity are avoided by copra producers ’ s weather is unpredictable rain... Your browser copra – removing the shell, breaking it up, drying – is usually done where coconut. ( dried kernel ) is the simplest and cheapest method, but is too fibrous copra drying methods use monogastric! Is drained out, and the color of coconut is change in to lightly brownish color the coconut cups designed. Furnace and heat exchanger were evaluated separately by continuing you agree to the use direct... Acid composition are just some of the major traditional products processed from coconuts use in diets! The Crushing copra in La Digue ( Seychelles ) were unaffected to reduce the drying sample can then be as. And indirect heat driers problems even during the dry process the production high! Even during the dry process driers and indirect heat driers is one of the major products..., storage of coconuts and copra manufacture by natural drying are just some of drying... Technique suitable for small holders is white in color and after get dried the! Copra, coconut nuts are broken open, water is drained out, and the color of coconut.... By smoke drying, smoke drying, smoke drying, smoke is in direct contact with the coconut was. Three components ; solar collector, furnace and heat exchanger were evaluated separately bali ’ s is! Technique suitable for small holders measured as a cheap practical way of drying in copra drying methods! Drying four hours after splitting the … various methods are classified into major!

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